Zohdy Minerals Egypt is one of the leading producers of Ground Calcium Carbonate (GCC) in Saudi Arabia.
Calcium carbonate (CaCO₃) is a widely distributed chemical compound, making up about 4% of the Earth’s crust. It is the main component of limestone. Despite its abundance, not all types of limestone are suitable for GCC production due to the presence of impurities.
Calcium carbonate is one of the most useful and versatile materials known to mankind. Ground calcium carbonate is applied in numerous industries such as flooring, carpet, luxury vinyl tiles, stone plastic composites, paints, adhesives, paper, plastics, rubber, asphalt roofing, and even agriculture.
Raw Materials for Heavy Calcium Carbonate Production
- Limestone
Formed by the deposition of calcium carbonate from lakes and seas, later compacted and solidified. It has a Mohs hardness below 3, making it a medium-hard material. - Calcite
A naturally occurring calcium carbonate mineral found abundantly across the globe. It appears in different crystal forms – granular, fibrous, stalactitic, or even earthy. - Marble
Primarily composed of calcium carbonate (over 50%). Known for its variety of colors and patterns, with hardness ranging from 2.5 to 5 on Mohs scale. Its beauty makes it highly valued in construction and decoration. - Chalk
A sedimentary form of calcium carbonate, derived from calcite. Formed over time from microscopic marine organisms (plankton) compacting at the bottom of oceans.
Key Applications of Ground Calcium Carbonate (GCC)
- Rubber Industry
- Used as a major filler in rubber formulations.
- Improves tensile strength and tear resistance.
- Reduces production costs as an economical filler.
- Enhances surface appearance and thermal stability.
- Applied in tires, seals, and gaskets.
Read more: Calcium Carbonate Powder for Rubber and Plastic Production
- Plastics Industry
- Widely used in PVC, polyethylene, polypropylene, and polystyrene.
- Lowers production costs by replacing part of expensive polymers.
- Enhances mechanical properties: rigidity, impact resistance, and durability.
- Improves extrusion and injection molding processes.
- Increases whiteness and opacity, ideal for packaging and consumer goods.
- Considered an eco-friendly alternative to synthetic fillers.
- Paper Industry
- Used as a primary filler in paper and cardboard.
- Improves whiteness, smoothness, and opacity.
- Reduces the need for costly fibers.
- Enhances print quality and image sharpness.
- Can be blended with titanium dioxide or kaolin for improved performance.
Read more:Calcium Carbonate in Paper Industry
- Paints & Coatings
- High whiteness with low oil absorption.
- Reduces emulsion demand and overall costs.
- Adds thickness and desired texture to paints.
- Improves coverage, opacity, and final finish.
- Construction Industry
- Used as a filler in cement and concrete, enhancing workability while reducing cement consumption.
- Applied in asphalt mixtures to improve durability and road performance.
- Essential in mortar and plaster formulations.
- Provides whiteness and brightness in construction coatings.
- Fire-Resistant Ceilings
- Improves whiteness, brightness, and fire resistance.
- Reduces smoke and flame spread.
- Provides better thermal insulation.
- Used as a filler in fireproof boards to increase strength, durability, and reduce weight.
- Animal Feed
- Serves as a major calcium source in poultry and livestock feed.
- Essential for bone development, blood clotting, and muscle functions.
- Crucial in diets of dairy cows and laying hens with high calcium requirements.
- Enhances feed quality, taste, and reduces acidity.
Read more: Ground Calcium Carbonate from Limestone for Plastic Production
Industry-Specific Requirements
Each industry demands different particle sizes and specifications of calcium carbonate to achieve the desired performance. Requirements vary depending on the end application.
GCC Production – Particle Size Options
Core Equipment:
- Crushers, mills, bucket elevators, conveyors, feeders, and dust collectors.
- Main processing machine: the grinding mill.
Advantages of Zohdy Minerals Egypt in Saudi Arabia
- High-purity calcium carbonate ensuring consistent, premium-quality compounds.
- Cost reduction by minimizing active ingredient usage while adding desirable properties such as energy efficiency, fire resistance, sound insulation, strength, and durability.
- Multiple GCC production sites across Saudi Arabia with reliable delivery services.
- Flexible packaging options: 50-lb bags and jumbo bags (1-ton capacity).
- Advanced equipment and services for bulk dry material handling systems.
- Range of certified products containing 100% pre-consumer recycled content, supporting sustainability.
For high-quality calcium carbonate in Saudi Arabia, contact Zohdy Minerals Egypt today.